Formula

The formula to calculate the production of a circular loom is:

Production (kg/hour) = [Weft Yarn Speed (m/min)×Fabric Width (m)×Density (g/m²)]/1000×60

Efficient production is at the heart of the textile industry. Understanding how to calculate production accurately can save time and resources when it comes to circular looms. This guide breaks down the key aspects and provides a handy formula for calculating production in kilograms per hour.

What is Circular Loom Production?

Circular loom production refers to the output of woven tubular fabrics, commonly used in sacks and bags. Production efficiency depends on parameters like yarn speed, fabric width, and fabric density.

Key Factors Influencing Production

1. Weft Yarn Speed (m/min): The rate at which the yarn is inserted into the fabric.
2. Fabric Width (m): The width of the fabric being woven.
3. Fabric Density (g/m²): The weight of the fabric per square meter.

Step-by-Step Calculation

1. Gather Inputs: Measure yarn speed, fabric width, and density.
2. Plug Into Formula: Insert values into the formula.
3. Calculate: Solve for production in kg/hour.

Example Calculation

Assume:

• Weft Yarn Speed: 150 m/min
• Fabric Width: 1.2 m
• Fabric Density: 120 g/m²

Calculation:

Production=150×1.2×1201000×60=3.6 kg/hour

Common Challenges

• Variability in yarn tension.
• Machine maintenance affecting speed.
• Incorrect density measurements.

Tips for Optimization

• Ensure consistent yarn tension.
• Regular machine maintenance.
• Use precise measuring tools.

Conclusion

Mastering circular loom production calculations ensures efficiency and precision. Use our calculator and formula to streamline your operations and maximize output.