GSM to Mil Calculator
Formula for GSM to Mil Conversion
The formula to convert GSM to Mil is as follows:
Mil=GSM/248.42
Where GSM stands for Grams per Square Meter.
Table of Contents
What Are GSM and Mil?

GSM (Grams per Square Meter)
GSM measures the weight of fabric per square meter. It’s widely used in the textile industry to specify fabric weight, with higher values indicating thicker, heavier materials.
Mil (One-Thousandth of an Inch)
Mil measures thickness, commonly used in the plastics and coated fabric industries. One Mil equals 0.001 inches. This unit is critical when precise fabric thickness impacts product functionality.
Why Convert GSM to Mil?
Converting GSM to Mil helps textile engineers ensure that fabrics meet performance requirements, particularly for coated or laminated textiles. Accurate conversions are vital in industries like apparel, upholstery, and technical textiles.
Factors Affecting Conversion
The conversion between GSM and Mil isn’t straightforward because fabric density, material composition, and coating type all influence the relationship between weight and thickness. For example, a dense fabric will have a different Mil measurement than a loosely woven one with the same GSM.
Step-by-Step Guide to Convert GSM to Mil
Step 1: Gather Required Information
- Fabric GSM (grams per square meter)
- Material density (grams per cubic centimeter)
Step 2: Use the Conversion Formula
The formula to convert GSM to thickness (in centimeters) is:
Thickness (cm)=GSMDensity (g/cm3)\text{Thickness (cm)} = \frac{\text{GSM}}{\text{Density (g/cm}^3\text{)}}
Step 3: Convert to Mil
1 centimeter equals 393.701 Mil. Therefore, multiply the thickness in centimeters by 393.701 to get the thickness in Mil.
Example Calculation:
- GSM: 200
- Density: 0.9 g/cm³
Thickness (cm)=200/0.9≈0.222 cm
0.222×393.701≈87.5 Mil
So, a fabric with a GSM of 200 and a density of 0.9 g/cm³ has a thickness of approximately 87.5 Mil.
Practical Applications in Textile Engineering
1. Coated Fabrics
Accurate GSM to Mil conversions are essential for ensuring the correct thickness of coated fabrics used in outdoor gear and industrial applications.
2. Apparel Manufacturing
In apparel production, maintaining the right fabric thickness ensures comfort, durability, and proper garment structure.
3. Technical Textiles
Industries such as automotive and aerospace rely on precise thickness measurements for safety and performance.
Tools for Conversion
1. Online Calculators
Several websites offer GSM to Mil conversion tools. Simply input your GSM and material density to get the thickness in Mil.
2. Spreadsheet Formulas
Create a simple formula in Excel to automate calculations:
= (GSM / Density) * 393.701
3. Manual Calculation
For scenarios without digital tools, manual calculations using the formula provided earlier ensure accurate results.
Tips for Accurate Conversions
- Know Your Material: Different materials have varying densities, so accurate density values are crucial.
- Measure Multiple Samples: For consistent results, take the average of multiple measurements.
- Use Reliable Data: Refer to manufacturer specifications for density values.
Conclusion
Understanding GSM to Mil conversion is essential for textile engineers who prioritize fabric quality and performance. By following the steps outlined in this guide, you can achieve accurate thickness measurements and optimize your manufacturing processes.
Whether you rely on online calculators, spreadsheet formulas, or manual methods, precise conversions will enhance your decision-making and product outcomes in textile production.